CUSTOMIZE PLASTIC INJECTION MOLD DESIGN & SERVICES

Many’s Moulds Offers a Comprehensive Injection Molding Solution. Plastic Parts Can Be Produced Quickly and Reliably.
The Innovative Technology and Developments of MANY.

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Many Moulds factory show

Many Moulds Factory Show 1
Many Moulds Factory Show 2

WHAT IS “MANY MIS” MOULDS?

M = Multiple Solutions
I = Innovative Mold Design
S = Self-developed

THE FEATURES OF MANY MIS TECHNOLOGIES

THE FEATURES OF MANY MIS MOULDS TECHNOLOGIES

The 4 Innovative Technology of Many MIS Moulds

1. Save Your Cost

Cost Saving for Injection Molding (Especially for Mass Production)

2. Multiple Solutions

Multiple Innovative Injection Molding Solutions

3. Innovative Mold Design

Innovative Mold Design + Innovative Mold Steel

4. Self-developed

Self-developed Integrated Intelligent Control System and Equipment

1. Save Your Cost

Cost Saving for Injection Molding (Especially for Mass Production)

2. Multiple Solutions

Multiple Innovative Injection Molding Solutions

3. Innovative Mold Design

Innovative Mold Design + Innovative Mold Steel

4. Self-developed

Self-developed Integrated Intelligent Control System and Equipment

1. SAVING COST

Saving Cost for Injection Molding (Especially for Mass Production) & Cost Analysis(Compared to the Traditional Tooling and Injection Molding)

Case 1

SAVING COST FOR INJECTION MOLDING 

Cost Saving for Injection Molding (Especially for Mass Production)

1. Resin Saving Cost by Foam Molding
Saving about 5%~30% of the cost

2. Cycle time reduction, increasing efficiency (the thicker part, the more saving)
Saving about 10%~20% of cost/pc

3. No painting needed for high gloss surface

Many MIS tooling designs and making cost increase
increasing about 20%~50% of tooling cost.

The tooling cost varies depending on the designs of the parts.

Save costs

5%~30%

Production time

-10%~20%

Case 2

COST ANALYSIS

Cost Analysis(Compared to the Traditional Tooling and Injection Molding)

Successful Example(Foam Molding & Traceless)
1. Part Name: Rear Enclosure for some well-known HIFI speaker.
2. Tooling cost(USD): Increased USD 20,250.00 (+30%).
3. Part weight(g): 948g Reduce 105g
Saved raw material cost USD-0.21/pc, -11%.
4. Production cycle time(s): Reduce 40s (saved 20% time)
Reduce molding cost USD -0.583/pc).

Total Cost Analysis

1. Cumulative cost savings/pc $0.21+$0.583=USD $0.793/SET.
2. 2018-2019 Cumulative production of 140,000 pcs.
3. Cumulative product cost savings $0.793*140,000= USD $111,051.61.

THE LARGER QUANTITY, THE MORE COST-SAVING!!

THE LARGER QUANTITY, THE MORE COST-SAVING!!

THE APPLICATION OF MANY MIS TECHNOLOGY

About Many Moulds injection molding examples, applications, products, and benefits of this manufacturing process.

THE APPLICATION OF 1ST GENERATION MANY MIS TECHNOLOGY

• Weight reduction.
• To avoid deformation caused by thick walls, better to assembly.
• 1st time to successfully apply chemical foaming in a professional speaker.

Bose Expands Portable P.a. Offerings With F1 Model 812 Flexible Array Loudspeaker And F1 Subwoofer

Bose Expands Portable P.a. Offerings With F1 Model 812 Flexible Array Loudspeaker And F1 Subwoofer

Bose Professional Updates Legendary Panaray 802 And 402 Loudspeakers As Series Iv

Bose Professional Updates Legendary Panaray 802 And 402 Loudspeakers As Series Iv

Section Diagram, Foaming

Section Diagram, Foaming

B&o Ht 31 Speaker

B&o Ht 31 Speaker

 

 

• Weight reduction.
• Big size foaming 600*1100mm.

Sunsea Weak Electric Box

Sunsea Weak Electric Box

 

• Weight reduction.
• No shrinkage.

Esaote Medical Equipment Parts 1

Esaote Medical Equipment Parts

Esaote Medical Equipment Parts 2

Esaote Medical Equipment Parts

 

 

THE APPLICATION OF 2ND GENERATION MANY MIS TECHNOLOGY

• Reduction or elimination of sink marks depending on the design and thickness of parts

Before The Surface Has A Foaming MarkAfter Shiny Appearance, No Defects Or Marks

Fuji Xerox Copy Machine Parts

 

• Weight reduction
• No flow marks or whitish marks

Before Matte SurfaceAfter Texture Surface

Bose Chibi Professional Speaker

 

• Flowability improvement and thin-wall capabilities
• High gloss traceless w/o painting

High Gloss Traceless Nissan Automotive Interior Parts 1

High Gloss Traceless Nissan Automotive Interior Parts

High Gloss Traceless Nissan Automotive Interior Parts 2

High Gloss Traceless Nissan Automotive Interior Parts

 

 

• Appearance Issues Improvement
• Textured Surface Traceless/avoid Paint
Partial Thin Wall Pervious to Light(0,5mm), No Short Shot or Bright Mark

Jacuzzi Haloone Salt Therapy Machine 1

Jacuzzi Haloone Salt Therapy Machine

Jacuzzi Haloone Salt Therapy Machine 2

Jacuzzi Haloone Salt Therapy Machine

 

• Homogeneous chemical foaming result.
• No surface fiber or flow marks, high-quality surface
• Chemical foaming molding is balanced on both sides
• Weight reduction

Chemical Foaming Part With Many Mis Intelligent Control Equipment On & Off

Chemical Foaming Part With Many Mis Intelligent Control Equipment On & Off

Automotive Wind Deflector

Automotive Wind Deflector

 

 

• Soft & Hard Plastic 2k Molding with Chemical Foaming
• Appearance issues greatly improvement

Part Produced With Intelligent Control System OnPart Produced With Intelligent Control System Off

Part produced with intelligent control system on & off

 

Electro-Voice Stereo Handle

• No flow marks/welding lines
• Obvious flow marks/welding lines

No Flow Marks & Welding Lines

No Flow Marks & Welding Lines

Obvious Flow Marks & Welding Lines

Obvious Flow Marks & Welding Lines

Bissel Vacuum Handle & by Comparison – Dyson Vacuum Housing

Nissan Car Handle 1

Nissan Car Handle

Nissan Car Handle 2

Nissan Car Handle

 

 

• V0 Fireproof Material Injection Molding, Solve the Surface Molding Defects.
• Flow mark, Weld line, issues improvement.

Jacuzzi Haloone Salt Therapy Machine

Jacuzzi Haloone Salt Therapy Machine

MANY MOULDS TECHNOLOGY APPLICATION IN HISTORY

The history of Many MIS injection molding has evolved like the Internet, from 21% in 1989 to 694% today.

  • 2007 Esaote medical equipment parts → Foaming w/o shrinkage but flow marks remain, painting needed.

  • 2015 Fuji Xerox copy machine parts → Foaming w/o flow marks.

  • 2017 Nissan automotive interior parts → Thin wall, weight reduced, and high gloss w/o painting.

  • 2018 Bose Pro Speaker → Foaming w/o flow marks on a textured surface, weight reduced.

  • 2021 HALOONE Jacuzzi Salt Therapy machine → Partial thin wall and pervious to light and high gloss w/o painting.

  • 2022 2k mold molding, metal powder molding, PA+60% GF high gloss molding w/o painting → Improve 2k mold injection surface defects and metal powder molding flow marks, PA+60% GF high gloss molding w/o painting.

MANY DATA

Many Moulds Factory Equipment List & Engineering Design Team

Engineering Design Team
15 Model Tooling Engineers
Products Need to Be Pre-deformed, Such as Automotive Sunroof Molds.
11 Project Engineers Project Engineer
Products with High Surface Requirements Can Be Realized by Using Many MIS Technologies, Such as High-gloss Surface Without Spraying, Thin Walls, Chemical Foam, Elimination of Surface Fusion lines and Flow patterns, Etc.
17 CNC Programming Engineers Engineer
Molds That Require Complex Mechanical Structures, Such as Automotive Engine Ducts, Threaded Products, Etc.
1 Mold Flow Analysts
Two-color Molds and SMC/BMC/GMT Molds.
Number of Machines and Equipment

BUSINESS SCOPE

Many Moulds’ business scope includes Mold Design and manufacture, Injection Molding, Surface Treatment, Technology Innovation, etc.

Part 1

Mold Design and Manufacture

Professional Mold Design and Manufacture

  • General Molds
  • Gas-assisted Molding Mould
  • Foaming Mould
  • Overmold
  • High Gloss Mold
  • Two-color Mold
  • In-mold Transfer Mold
Part 2

Injection Molding

Professional Injection Molding

  • General Injection Molding Molding
  • Gas Assisted Molding
  • Foaming
  • Overmolding
  • High Gloss Molding
  • 2K Injection Molding
  • Micro Stress Technology Molding
Part 3

Surface Treatment

Professional Surface Treatment

  • Water Transfer Printing
  • Thermal Transfer
  • Water Sticker
  • Silk Screen Printing
  • Oil Spraying

Future Development Strategy

Part 4

Technology Innovation

Innovative Technology for Injection Molding

  • Self-developed Many MIS Technology
  • New Technology Development

BUSINESS LINE

Many Moulds’ business scope includes Mold Design and manufacture, Injection Molding, Surface Treatment, Technology Innovation, etc.

Part 1

Mold Design and Manufacture

Professional Mold Design and Manufacture

  • General Molds
  • Gas-assisted Molding Mould
  • Foaming Mould
  • Overmold
  • High Gloss Mold
  • Two-color Mold
  • In-mold Transfer Mold
Part 2

Injection Molding

Professional Injection Molding

  • General Injection Molding Molding
  • Gas Assisted Molding
  • Foaming
  • Overmolding
  • High Gloss Molding
  • 2K Injection Molding
  • Micro Stress Technology Molding
Part 3

Surface Treatment

Professional Surface Treatment

  • Water Transfer Printing
  • Thermal Transfer
  • Water Sticker
  • Silk Screen Printing
  • Oil Spraying

Future Development Strategy

Part 4

Technology Innovation

Innovative Technology for Injection Molding

  • Self-developed Many MIS Technology
  • New Technology Development

Highly-skilled, independent professional freelancer.

KEY BENEFITS OF MANY MIS TECHNOLOGY

Many Multiple Innovative Solutions (MIS)

1.

Shortening Cooling Time and Cycle Time
  • Pressurizing cooling liquid, shortening cycle time.

2.

Filling Innovation with High-quality Surface
  • Inorganic material-filled resin( pearl power, metal powder, calcium carbonate, PTFE, etc.)
  • Organic material-filled resin (wood flour, rice husk, etc.)

3.

Greatly Reducing Stress
  • Greatly reducing stress, reducing distortion or warpage, improving dimensional stability

1.

Shortening Cooling Time and Cycle Time
  • Pressurizing cooling liquid, shortening cycle time.

2.

Filling Innovation with High-quality Surface
  • Inorganic material-filled resin( pearl power, metal powder, calcium carbonate, PTFE, etc.)
  • Organic material-filled resin (wood flour, rice husk, etc.)

3.

Greatly Reducing Stress
  • Greatly reducing stress, reducing distortion or warpage, improving dimensional stability

4.

Resin Cost Reduction
  • Weight Reduction.
  • Structural foam molding, reducing weight and saving 5~20% resin material.
  • Extreme thin wall.
  • Reducing the filling pressure and increasing flowability.

5.

Perfect Surface Treatment, No Need for Coating/Painting
  • No limitation on high gloss or texture.
  • Eliminating sink marks, flow marks, weld lines, gate marks, etc.
  • Resin recycling, reducing defective ratio and environmental pollution.

4.

Resin Cost Reduction
  • Weight Reduction.
  • Structural foam molding, reducing weight and saving 5~20% resin material.
  • Extreme thin wall.
  • Reducing the filling pressure and increasing flowability.

5.

Perfect Surface Treatment, No Need for Coating/Painting
  • No limitation on high gloss or texture.
  • Eliminating sink marks, flow marks, weld lines, gate marks, etc.
  • Resin recycling, reducing defective ratio and environmental pollution.

MULTIPLE INNOVATIVE INJECTION MOLDING TECHNOLOGIES

Many Moulds have developed a number of innovative injection molding technologies through years of experience.

Foaming Agent & Resin Hydrocerol

Foaming Agent

Arcu fermentum purus consectetur quis nisi.

• Chemical foam molding
• High gloss traceless (without painting)
Including molding with metal powder/pearl powder/glass fiber, etc.
• High fiber content material (PA+30%GF/50%GF)
• (Partial) Thin wall molding
• Textured surface molding with black resin without painting
• Wood fiber material
• Gas Injection molding

INNOVATIVE MOLD DESIGN + INNOVATIVE MOLD STEEL

Many Moulds focus on plastic molding and injection molding; through continuous technological innovation; continuous deepening of the integration of production capacity; continuous to create leading technology, excellent quality, and comprehensive service of quality products.

SELF-DEVELOPED INTEGRATED INTELLIGENT CONTROL SYSTEM AND EQUIPMENT

Many Moulds company’s professional team independently developed integrated intelligent control system and equipment

Advanced Molding Control Technology in the Industry

• Intelligent control of heating & cooling (Thermal analysis).
• Temperature difference in any part of the cavity and core is controlled within 2°C (thermomechanical analysis).
• Many MIS cooling unit can reach 35L *8 groups/min (Traditional cooling unit 10L/min).
• Full automation, compatible with all injection machines, no need for machines or system transformation.

A Leading Intelligent Integrated Molding Technology

• The 2nd generation of control equipment
• MIS-2000 (For below 450T injection machines)
• MIS-3000 (For 450T and above injection machines)

Many Moulds Intelligent Systems

Intelligent monitoring & analysis, and accurate heating& cooling control by the CPU, including:
• Engineering/simulation & comprehensive analysis.
• Prompt adjustment/pressurization, heating& cooling.
• Intelligent numerical flow control valve used in the cooling system.

We Are Responsible for Equipment Installation, Starting up & Complete Training.

Many Moulds Injection Molding Service FAQ

MIS (Multiple Solutions + Innovative Mold Design + Self-developed)
M = Multiple Solutions
I = Innovative Mold Design
S = Self-developed

Learn more Many MIS

Many Moulds applies the most popular innovation “Many MIS“, in addition to the tooling cost savings that product developers should try to achieve. “Many MIS” is widely used in many fields, and the larger the number of objects, the more money is saved. In most cases, cheaper tools are of poorer quality, less durable, have looser tolerances, and have a poorer surface finish. These are not cost savings. Rather, they are costly mistakes. Instead, long-term savings can be achieved through increased productivity, shorter cycle times, and process stability. As volume increases, the relative cost of the tool decreases until it is virtually free.

Cost Saving for Injection Molding (Especially for Mass Production), Multiple Innovative Injection Molding Solutions, Innovative Mold Design + Innovative Mold Steel, Self-developed Integrated Intelligent Control Systems and Equipment, Our molding service is strengthened by our extensive expertise and a wide range of production capabilities. This means we’re capable of producing parts ranging from millimeters to cubic meters in size. Our production of such a wide variety of parts enables us to best meet your needs. Further, we have unique access to tooling experts with decades of experience. They are available for video conferencing and customer support. We’re united in our efforts to help you have a satisfactory injection molding experience!

This depends on the complexity of the tool design and the type of material the tool is made from. Generally speaking, a very basic square shape made from relatively soft steel such as P20 can be made in less than one week. Very hard steels take longer to cut and heat treat, while complex shapes or advanced surface textures can require three or more weeks to prepare.

A reputable manufacturer will positively identify all incoming raw materials, and will carefully control every stage of production to ensure process repeatability. Full ISO certification is a good demonstration of their commitment to excellence.

We make tools and dies from S136H, 2316H, H13 hardened, 2316H, P20, 8407, and NAK80 semi-hardened steels. We offer standard SPI finishes, EDM texturing, and several different types of etched textures. We also have thousands of thermoforming plastics available – contact us for details.

All orders are carefully reviewed by our tooling engineers to provide design for manufacturing optimization. We also work closely with outside design consultancies who can offer expert advice on the process of moving a product from the concept stage to production-ready.

Our quality-control system includes several steps to ensure safe, high-performing products for our clients. As with all of our services, we conduct comprehensive material verification and testing before molding begins. This includes the metal used in our molds and the plastics used in production. During production, we carefully control all processing conditions — including temperature and humidity — to maintain repeatable results. Many molding companies neglect to do this, which can lead to flaws in the finished parts. We also 3D scan complex shapes to ensure accuracy.

OUR CLIENTS

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Ask your question in a 1 on 1 enquiry and we will give you a detailed answer, whatever the country/region you need our support. ([email protected])

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